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Solution · Industrial AI

Industrial AI — agent development for every industry.

We design, build and operate AI agents that work on your live plant data — purpose-built for your industry, your assets and your decisions. Generative AI where it earns its keep: on the shop floor.

Benefits

Measurable gains for industry.

up to
30%
less unplanned downtime
up to
25%
lower maintenance cost
up to
20%
longer asset life
up to
10%
energy & efficiency gains
Indicative industry benchmarks for AI-driven predictive maintenance; actual results depend on assets, data quality and current maturity.
Connectivity

Your data, wherever it lives.

Invansys industrial AI agents are vendor-agnostic — they connect to the systems you already run, on the edge, on the plant floor and in the enterprise. No rip-and-replace.

Canary Time-Series

Native access to the Canary historian via Web / Read API — live and historical tags.

OPC UA / OPC DA

Standards-based access to controllers, gateways and SCADA across the plant.

DCS Systems

Integration with all major distributed control systems across process industry.

PLCs

All leading PLC families and Modbus-capable controllers.

MQTT / Sparkplug B

Lightweight edge and IIoT telemetry from remote and distributed assets.

SQL / REST / CSV

Relational databases, web services and flat files — batch or streaming.

Cloud IoT

AWS IoT and Azure IoT pipelines — for hybrid and multi-site estates.

SCADA & more

SCADA sources, OSI/AVEVA PI and other historians via open interfaces.

Canary Time-Series OPC UA / DA DCS PLC / Modbus MQTT / Sparkplug B SQL / REST / Cloud AI AGENT Writeback tags Axiom dashboards Alerts · Teams / CMMS
Architecture

How an industrial AI agent is built.

A clean pipeline from raw signals to decisions — deployed where your security posture requires.

01 · SOURCES

Data sources

  • Canary time-series
  • OPC UA / DA
  • DCS & PLC
  • MQTT / Sparkplug B
  • SQL / REST / cloud
02 · INGESTION

Ingest & normalize

  • Unified tag model
  • Alignment & resampling
  • Quality & gap handling
  • Context enrichment
03 · AI AGENT

AI agent

  • Anomaly detection
  • Predictive maintenance / RUL
  • Generative-AI insights
  • Continuous scoring
04 · OUTPUTS

Act & visualize

  • Writeback as historian tags
  • Axiom dashboards
  • Alerts: Teams / email / CMMS
  • Reports & audit trail
Deployed in the cloud (AWS / Azure) or fully on-premise & air-gapped
Deployment & Data Ownership

Your data. Your infrastructure. Your terms.

On-premise, private cloud or hybrid — you choose how and where your industrial AI runs. Your operational data never has to leave your plant, you own your deployment and your data, and open access means you are never locked in.

Data sovereignty & privacy

Deploy fully on-premise or air-gapped. Your process data stays within your walls — critical for nuclear, defence and regulated plants.

You own your data

Historian archives and AI results are yours, in open formats with API, ODBC and export access. No proprietary trap, no data held to ransom.

You choose the model

Owned/perpetual or subscription — whichever suits your budget and policy. No one-size-fits-all SaaS mandate, no lock-in by default.

Typical SaaS-only analytics

  • Your data leaves the site to a third-party cloud
  • Rented access — stop paying, lose the platform
  • Proprietary formats make leaving costly
  • Provider controls uptime, updates and roadmap
  • Recurring cost with no ownership at the end

The Invansys way

  • Data stays on your infrastructure — on-prem or your cloud
  • You own the deployment; it keeps running on your terms
  • Open access: API, ODBC, export — no format lock-in
  • You control uptime, security posture and upgrade timing
  • Choose owned or subscription — whatever fits
Cloud or fully on-premise & air-gapped — the choice is yours
Commercial and deployment models are agreed per project; specific licensing terms are confirmed in your quotation. Certain OEM platform components may carry their own licence terms.
Method

How anomaly detection works.

No black box — a transparent, four-step loop that runs continuously on your live data.

Learn normal

Unsupervised models learn each asset's healthy operating envelope from its own historical data — no manual thresholds.

Score live data

Every reading is scored against that baseline in real time, producing a continuous health score per asset.

Write back & alert

Scores are written back as first-class historian tags and surfaced in Axiom; degradation triggers alerts to the right people.

Act early

Teams intervene weeks before failure, with remaining-useful-life estimates guiding maintenance planning.

Compressor01.VibX · AI health monitor MONITORING

Demonstrable today

Our reference agent already runs live: a Python agent reads data through the Canary Web Read API, scores equipment health with isolation-forest models, and writes results back as tags that trend natively in Axiom alongside raw process data. Ask us for a live walkthrough.

OPC UAOPC DAMODBUSMQTT / SPARKPLUG BCANARY WEB APISQLRESTAWS IoTAZURE IoT
Book a live agent walkthrough

What an industrial AI agent does

  • Watches live historian data continuously — no sampling, no batch reports
  • Detects anomalies, scores risk and predicts failures on your assets
  • Answers plain-language questions about plant state, powered by generative AI
  • Writes results back as historian tags — visible in the dashboards you already use
  • Escalates to people via email, Teams or CMMS only when it matters

How we deliver

  • Discovery: your assets, failure modes and decision points
  • Agent design on your own historical data — vendor-agnostic sources
  • Pilot on live data with measurable success criteria
  • Production rollout, cloud or fully on-premise, with lifecycle support
Predictive Analytics & Fault Diagnosis

From "something's off" to "here's what, and when."

Anomaly detection tells you an asset is deviating. Predictive analytics estimates how long you have; fault diagnosis points to the likely cause — so maintenance is planned, not reactive.

Predictive Analytics

How long do I have?

  • Remaining-useful-life (RUL) estimation for critical assets
  • Failure-probability and time-to-failure trends
  • Lead-time-to-failure alerts, days to weeks in advance
  • Feeds maintenance planning and spares readiness
Fault Diagnosis

What's wrong, and why?

  • Fault classification per asset type from data signatures
  • Root-cause candidate ranking to speed investigation
  • Severity scoring to prioritise the right work first
  • Findings written back as tags and surfaced in Axiom
Compressor01 · AI health & remaining useful life Est. failure in ~117 days
Fault catalog

Faults we model, and the signatures they leave.

Representative failure modes by equipment type — each with the data pattern our models watch for.

Rotating — Pumps & Compressors

Bearing wearvibration harmonics ↑
Misalignment1×/2× RPM peaks
Cavitationbroadband noise, flow drop
Imbalance1× RPM amplitude

Heat Exchangers & Cooling

Foulingapproach temp ↑, ΔP ↑
Tube leakpressure imbalance
Reduced dutyheat-transfer coeff ↓

Motors & Drives

Winding degradationcurrent signature, temp ↑
Overloadload vs. baseline
Insulation riskleakage / thermal trend

Valves & Actuators

Sticking / stictionposition vs. command lag
Seat leakageflow at closed position
Actuator wearstroke time drift

Compressed Air & Utilities

Air pressure losspressure ↓, run-time ↑
Leakageload/unload cycling
Efficiency losskW per Nm³ ↑

Process & Thermal

Drift from setpointPV vs. SP deviation
Energy per tonne ↑specific-energy trend
Quality excursionmultivariate drift
An honest note on prediction. Accurate remaining-useful-life and fault classification depend on your data — sufficient history, relevant sensors, and ideally records of past failures or physics-based models. Invansys assesses each asset up front and builds predictive models where the data supports it, starting with reliable anomaly detection everywhere and adding prediction as the evidence base grows. We tell you honestly what's achievable on day one versus what improves over time.
Discuss a predictive-maintenance assessment
By industry

An agent for every industry.

Oil & Gas

Asset Integrity Agent

Compressor, pump and pipeline health scoring with early-warning escalation and RUL estimates.

Power & Solar

Performance Agent

Heat-rate and PR deviation detection, soiling and degradation analytics, dispatch-ready summaries.

Pharma

Batch Review Agent

Golden-batch comparison, excursion detection and review-by-exception documentation support.

Cement

Kiln & Mill Agent

Energy-per-tonne optimisation, refractory risk indicators and quality-drift alerts.

Chemicals

Process Stability Agent

Multivariate drift detection across units with root-cause candidate ranking.

Water & Utilities

Network Agent

Pump efficiency, leakage signatures and remote-station health across the network.

Scope an AI agent for your plant